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Solution

Époxy + uréthane résistants aux produits chimiques pour pharma et environnements alimentaires.

Le problème

Époxy + uréthane résistants aux produits chimiques pour pharma et environnements alimentaires.

Notre approche

Revêtements Industriels de Spécification

Systèmes multicouches résistants aux produits chimiques spécifiés pour la fabrication pharmaceutique.

The Challenge

In pharmaceutical manufacturing, food production, and laboratory environments, the floor is not merely a surface — it is a regulated component of the facility itself. Regulatory bodies, quality-assurance auditors, and occupational-safety frameworks all scrutinise floor chemistry as part of the qualification process. A coating that blisters under cleaning agents, harbours microbial growth in surface voids, or fails a continuity test during commissioning does not simply require replacement — it delays production, triggers non-conformance records, and in regulated sectors, can halt certification entirely.

Ghana’s industrial and life-sciences sectors have matured considerably since the early 2000s. Pharmaceutical manufacturing facilities in Tema Industrial, food-processing complexes along the Eastern Corridor, and institutional laboratory environments in Accra now operate to multinational GMP and HACCP standards that demand floor systems specified with the same rigour applied to process equipment. The floor must be chemically resistant to the precise suite of cleaning agents and process chemicals used on that line — not generically, but by formulation.

Sub-floor conditions compound the challenge. Ghana’s coastal humidity, seasonal moisture infiltration, and the thermal cycling of industrial slabs create sub-slab moisture conditions that destroy standard coatings within months. Without pre-installation moisture testing to ASTM F2170 and concrete surface profiling to ICRI CSP standards, even a premium coating system will delaminate — an outcome no production schedule or qualification timeline can absorb.

The Floors GH Solution

Floors GH has delivered chemical-resistant flooring systems to Tier-1 industrial and laboratory clients since 1972. Our methodology begins with substrate science, not product selection. Every project opens with ASTM F2170-compliant sub-floor moisture assessment and ICRI CSP surface profile verification — establishing the precise preparation regime before a single product specification is committed to paper. Substrate preparation is where industrial flooring is won or lost, and our project office treats it with the same rigour a process engineer applies to equipment qualification.

Our system architecture is multi-layer by design. A penetrating primer seals the prepared substrate and establishes the adhesion foundation. A chemical-resistant epoxy body coat — selected by chemical compatibility matrix against the client’s documented cleaning and process agents — provides the structural resistance layer. A topcoat, graded for the required slip resistance and surface texture, closes the system. For pharmaceutical and cleanroom-adjacent environments, we specify coatings with documented ISO 14644-compatible surface characteristics and, where required, install ESD-compliant systems verified by post-installation grounding-strap continuity testing.

Multi-stage QC sign-off — substrate, primer, mid-coat, finish — is embedded in every project programme. No stage proceeds without documented sign-off, and our written guarantee is issued against a system, not a product.

Material + System Specification

Typical Project Profile

A standard chemical-resistant flooring commission covers 500 to 5,000 square metres across production floors, laboratory suites, cleanroom corridors, and wet-processing areas. Project duration runs 10 to 28 working days depending on system complexity, curing schedules, and phased-handover requirements where live production cannot be fully suspended. Sectors served include pharmaceutical manufacturing, food and beverage processing, institutional and commercial laboratory fit-out, and industrial quality-control environments across Accra, Tema Industrial, and upcountry processing facilities.

Outcomes